SJ25 Extruder for PA66 GF25 Thermal Break Strips | High-Efficiency Single Screw Extrusion

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POLYWELL’s Single Screw Extruder: Boosting Thermal Break Strip Production Efficiency

POLYWELL’s Single Screw Extruder: Boosting Thermal Break Strip Production Efficiency

POLYWELL’s Single Screw Extruder is built to maximize the efficiency of thermal break strip production. Designed with advanced technology, the extruder ensures consistent output and excellent product quality. This extruder is ideal for companies looking to increase production volumes while maintaining strict quality standards. Its optimized screw design and high-efficiency heating elements reduce energy consumption and production costs, making it a cost-effective solution for manufacturers. With POLYWELL’s Single Screw Extruder, businesses can enhance their production speed and minimize material waste, leading to improved profitability and competitiveness in the thermal break strip industry.
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Advantages of the product

Robust Construction for Reliable 24/7 Operation

Built with heavy duty components, high torque drives, and precision bearings, our single screw extruders are made for the demands of continuous industrial production. This robust construction ensures high reliability, minimal unplanned downtime, and the ability to operate around the clock to meet production targets, providing an excellent return on investment for our customers.

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The single screw extruder is one of the essential equipment in production of thermal break strips. It is a technology which has proven to be accurate and flexible and assists the manufacturers and the procurement personnel to achieve desired results. POLYWELL has developed new designs of extruders which are fabricated for efficiency and also takes into account other aspects of the industry. 

Key Advantages of the Single Screw Extruder

Simple Operation: A simplified structure ensures operator’s and maintenance staff’s performance is good which can be beneficial in a busy production centre. 

Cost-Effectiveness: The design’s efficient energy consumption and the adaptable structure reduces the amount of raw materials wasted during the extrusion process. 

High Compatibility: It is compatible with a wide range of materials, especially polyamide, which is the most common material used in thermal break strips. 

Custom Solutions by POLYWELL 

POLYWELL manufactures single screw extruders which are customized to suit specific production requirements. By providing customers with different configurations of the barrel, the screw and the die system, users are able to enhance their production efficiency. 

Applications in the Thermal Break Strip Industry 

Thermal break strips are important in the increasing the energy efficiency of the buildings . Archtectural forms become more and more rigid and so there is a tendency to use single screw extruder to complete the extrusion as it aids in achieving accurate geometry of the profile.

The needs of the manufacturers and procurement team are continuously evolving, hence POLYWELL’s single screw extruders are designed for flexibility and effectiveness. POLYWELL’s Solutions ensure the best results in production processes such as that of thermal break strip.

Frequently Asked Questions

How do you prevent material degradation inside the extruder?

We prevent degradation through precise temperature control across all barrel zones to stay within the material's optimal processing window. Using a screw with a suitable compression ratio and L/D ratio for PA66 ensures efficient melting without excessive shear heat. Properly drying the hygroscopic polyamide beforehand is also crucial, as moisture causes hydrolysis and molecular breakdown, leading to weak, brittle strips.

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customer evaluation

Andreas Fischer

We've noticed a significant drop in our energy consumption per kilogram produced compared to our old machine. The high efficiency drive and optimized heating system are clearly making a difference, improving our profitability.

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Optimized for Engineering Plastics

Optimized for Engineering Plastics

Our single screw extruders are specifically designed and configured for processing high viscosity engineering plastics like PA66 GF25 The screw geometry compression ratio and temperature control zones are meticulously engineered to ensure uniform plasticization consistent melt pressure and stable extrusion of the polyamide material This is fundamental for producing high quality dimensionally stable thermal break strips with excellent mechanical properties
Robust Construction for Reliability

Robust Construction for Reliability

Built with heavy duty components high torque drives and precision bearings our single screw extruders are made for the demands of continuous industrial production This robust construction ensures high reliability minimal unplanned downtime and the ability to operate around the clock to meet production targets providing an excellent return on investment and serving as a dependable backbone for your manufacturing operation
Energy Efficient Operation

Energy Efficient Operation

We prioritize energy efficiency in our extruder design Features such as optimized barrel heating and cooling high efficiency drives and well insulated barrels contribute to lower power consumption per kilogram of output This reduces the ongoing operational costs for our customers making the production of thermal break strips more economical and environmentally friendly over the long term
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