Die Head Extruder for PA66 Thermal Break Strips | POLYWELL

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POLYWELL Die Head Extruder: Integrated for Polyamide Thermal Break Strips

This page belongs to POLYWELL, offering die head extruders—integrated systems of extruders and die heads—for polyamide thermal break strip production (15+ years of expertise). The die head extruder is optimized for polyamide: the extruder melts granules uniformly, while the die head shapes strips with precision. POLYWELL provides DFM to optimize the system, worker training, and on site service. Client Mr. Paolo Celani praises “good dies,” validating die head quality. The 6 step cooperation process ensures manufacturers get die head extruders tailored to polyamide processing.
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Advantages of the product

Expert Die Design for Easy Startup and Operation

Our dies are designed for user friendly operation. Considerations for streamlined flow, appropriate land length, and balanced pressure drop contribute to stable extrusion with a wide processing window. This makes the die easier to start up, reduces the amount of scrap material generated during line commissioning, and allows for stable, trouble free operation during production, enhancing overall efficiency.

Related products

A die head extruder describes an extrusion system where significant emphasis is placed on the design and functionality of the die head assembly as a key component of the overall machine. While all extruders have a die head, this term often implies a system designed for specialized applications where the die head is a complex, sometimes interchangeable, module. For example, in cable coating, a crosshead die extruder is used, where the die head is designed to precisely introduce and center a wire within the polymer melt stream. In pipe extrusion, a die head extruder would feature a specific die head designed to create the concentric annular gap for the pipe wall. The "die head" in this context is recognized as a critical subsystem that includes the adapter, breaker plate, and the body housing the flow distribution channels. It highlights the understanding that the extruder's capability is not solely defined by its plasticating unit (screw and barrel) but also by its ability to deliver a perfectly prepared melt to the die. The die head extruder concept underscores the importance of thermal and mechanical design in the transition zone, ensuring that the melt is uniform in temperature and velocity before it reaches the final shaping die, which is essential for producing high-tolerance products like medical tubing or precision technical profiles.

Frequently Asked Questions

What materials are used to manufacture your extrusion dies and why?

Our dies are manufactured from high grade, hardened tool steels, such as H13, known for their excellent wear resistance, hardness at high temperatures, and polishability. For abrasive glass filled materials, we often use powder metallurgy steels or apply specialized wear resistant coatings to critical surfaces. This ensures the die maintains its precise geometry over long production runs.

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customer evaluation

Trinity

We have extruded over 500 tons of material through this die, and it is still holding its precise tolerances. The wear resistant steel and polished surfaces are clearly high quality. This longevity is crucial for our cost effectiveness.

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Precision Machined for Perfect Profiles

Precision Machined for Perfect Profiles

Our extrusion dies are manufactured with the highest level of precision using advanced CNC machining and EDM techniques This ensures the flow channel and die land are crafted to exact specifications resulting in an extruded polyamide strip that consistently meets tight dimensional tolerances A precise profile is essential for ensuring a perfect fit and effective performance when integrated into the aluminum profile
Advanced Flow Channel Design

Advanced Flow Channel Design

The internal flow channel of our die is scientifically designed using CFD analysis to ensure a balanced flow of the molten polyamide material across the entire cross section This eliminates issues like uneven wall thickness warpage or inconsistent mechanical properties guaranteeing that the thermal break strip has uniform density and performance throughout its length right from the first startup
Durable Materials for Long Life

Durable Materials for Long Life

We construct our dies from high grade hardened tool steels that are resistant to wear and corrosion The critical flow surfaces are polished to a mirror finish and often receive special surface treatments to withstand abrasive glass filled materials This high quality construction ensures the die maintains its precise geometry over long production runs ensuring consistent product quality and a long service life
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