Yuav ua li cas xaiv lub tshuab cuab yeej nrog lub tshuab tso polyamide thermal break strip nrog qhov xim ntev?

Paub txog qhov ceev ntawm kev nruab dej nyiaj hauv kev tsim kho cov polyamide thermal break strip

Cov phauj xwm tseem ceeb ntawm kev nruab dej nyiaj hauv kev tsim kho tshuab sib sau

Tshuab nruab dej nyiaj tshiab txeem xyaw kom meej meej hauv qhov chaw tso dej nyiaj txaus li 0.5 Newton, thiab tuaj yeem tsim cov roj nruab dej nyiaj ntau txog 1.8 meters. Qhov kev siv technology kev txiav txim kom ncig ncig tau siv tag tset thaum tshuab nruab dej nyiaj nrawm tag li 15 mus rau 25 meters ib minute. Qhov no pab tiv thaiv kom vaj khoom tso tseg ruaj khov rau qhov uas yuav tsum tau ua tom qab ntawm kev tsim kho, yam li thaum tshuab no mus rau kev sib ntaus lossis mus rau kev nruab dej tom qab. Cov tshuab no muaj feem ntau tseem ceeb los tshuab ntsuas dej nyiaj thiab kev xa dej nyiaj uas tuaj yeem hloov kho raws li qhov xws li yam khoom. Txawm li cas los xij, tus neeg tshuab tuaj yeem tsim kho nruab dej nyiaj nrog lawv tsis tas tseeb ntau dua, ua rau kev tsim kho yooj yim dua hauv qhov chaw tsim kho nyob ze.

Nyiaj tshai nyob rau hauv kev sib raug zoo ntawm kev ntxhua nruab nrog kev chaw tsav

Thiab cas yog tias kev tsav tsheb tsis sib raug zoo nrog kev ntxhua nruab, nws yuav muab rau cov neeg tsav tsheb kheej leeg ib xyoo txog 740 thousand dollars raws li lub rap uas Pomemon Institute tau qhia tawm los ntawm 2023. Tus teeb meem no loj dua thiab nrog cov khoom siv polyamide GF25 vim tias lawv kev siv tau feem pua ​​by plus los sis minus paub lub xyoob. Qhov no tsim tau tag nrho qhov kev puas tsuaj rau hauv cheeb tsam tsav tsheb, suav nrog cov nruab uas nyeej dua lossis nruab uas nyeej tsis ntau, uas cuam tshwm qhov teeb meem telescoping uas peb tag nrho paub. Tab sis kom txoj kev no raug tswj hwm zoo yeev tsis ua rau muaj kev phom sij thiab rho tso nyiaj cia rau cov khoom tsis zoo.

Qhov tshwm sim ntawm polymer cooling rates rau kev ntxhua nruab

Kev cuam tshuam ntawm qhov chaw cuam tshuam ntawm qhov cuam tshuam ntawm 60–75°C, nyob rau sab nraud ntawm qhov chaw cuam tshuam, txiav txim siab qhov tsis huv thiab qhov tsis huv ntawm resin nyob rau sab nraud ntawm kev nruab nrab. Kev cuam tshuam tshaj yam ntxiv yuav tshwm sim qhov tsis huv hla hauv qhov chaw cuam tshuam.

Synchronizing Winding Machine Speed with Extrusion and Cooling Dynamics

Principles of Speed Matching with Extrusion and Cooling Rates

Yuav tsum tau txhawj xeeb nrog kev khiav zav tso tseg kom tsis txhob muaj chaw uaj lo, thiab kom tsis muaj kev nyuaj siab hauv kev tsim kho. Thaum cov cuab yeej khiav ntawm qhov pua 10 mus rau 120 RPM, cov neeg sau sau tswj yuav tsum tau npaj siab hloov pauv qhov tshem tshem raws li lawv pom qhov siv zav tso tseg zoo li cas nyob ib chaw twg. Raws li lub tsev kho tsev kho vajtse published hauv xyoo koo, thaum kev sov tsis raug sib piv nrog qhov khiav hauv zav tso tseg, cov tsev kho tsev yuav tsum tau tsis tau li 18% ntawm lawv cov khoom siv vim tias cov khoom yuav lom tsis zoo tom qab khiav hauv kev kho. Cov cuab yeej tshiab tau muaj kev siv software tshawb nrhiav uas tuaj yeem xaiv ntau yam kev txwv txwm zoo li su temperature hauv ib qhov tseem ceeb dua ob degrees, kev hloov ntawm tus zog hluv hluv, thiab tseem muaj kev hloov me me hauv kev muab thickness txog li ib feem tsawg dua ib millimeter.

Kev Sib Paux Thaj Nyob Rau Sab Nraud Thiab Winding Machine

Thaum siv cov kev lag luam tshuab sib txuas nrog qhov chaw kis tes (PLC) thiab kev coj kom sai, tus RPM ntawm qhov extruder screw yuav sib phim nrog qhov winding torque output zoo li cas li cas, txhawm kom sau hauv ib feem pib tsawg dua ib hlis txhua hnub. Qhov no txhais tau tias nyob rau hauv kev ua haujlwm, qhov tension spikes yuav hloov siab dua li 40% dhau los ntawm cov kev lag luam mekanik tau muaj nyob ib npaum ntev. Rau cov neeg tsim khoom uas ua haujlwm nrog cov polyamides muaj roj teeb, qhov no ua rau muaj qhov sib txawv loj hauv kev tswj xyuas lub zog khoom. Ib qhov ntxwv loj dua yog tias cov kev lag luam yuav tsim kev ua haujlwm zoo thaum twg piv rau kev hloov kho vaj huam sib luag lossis kev hloov pauv kev tsim khoom mus rau sab saud lossis sab laug txog 25%. Thiab yog tias muaj qhov tsis raug tas lawm, cov neeg tsoj hluas tuaj yeem rov them khoom kom ua haujlwm dua tsis tas sim ntau.

Cov Nke Laij Loj Siv Tshuab Kev Lag Luam Polyamide Strip Tsom Zoo

Cov Kev Lag Luam Winding Muaj Ob Lub Spindle Thiab Cov Laij Loj Automatic Splice

Nyob rau hauv kev siv ob spool, feem ntau tsis muaj sijhawm tshaib vim tias tus tshuab yuav sau tog rau sab spool ntawm nws tus kheeb xwb thaum nws txiav txim siab tias lub tension yog ib yam li yooj yim, feem ntau nyob rau hauv qhov chaw 2% npaug. Tus tshuab ntxig tshwj xeeb tau tso caij kom dej nkhaus thiab tsis txhob muab rau hauv qhov chaw tsis zoo, uas yog qhov tseem ceeb heev thaum mus ntev dua 60 meters ib feeb. Thaum soj ntsuam nrog rau cov tshuab single-spindle no tsis tas, cov kev pab cuam no tua tau ib tswv yim txog peb fourths ntawm kev ua haujlwm los ntawm neeg. Lawv tuaj yeem tshawb xyuas cov core uas muaj duab nrog qhov dav ntawm 75 millimeters txog 300 millimeters.

Cov Non-Stop Winders thiab lub cheeb tsam ntawm lawv nyob rau hauv kev kho kom tsawg dua qhov sijhawm tshaib hauv kev tsim khoom

Cov ntxiv rwb uas tsis txiav txim thiab muaj kev sau haujlwm tsis muaj kev sib txuas tau 99.4% ntuj teb nyob rau hauv kev ua haujlwm 24/7. Kev soj ntsuam ntau tshaj li (±5µm) cuab yeej pab tau rau kev hloov kho cov ntaub ntawv nyob rau hauv yam ntxwv, tiv thaiv kev rov qab los yog tawm ntawm qhov chaw tsis raug, tshwj tsis yog nrog cov GF25 uas tsis nyob zoo. Cov ntxiv rwb no tso kom raug rau kev hloov kho kev ntxiv mus los txog ±15%, thim siab tias muaj kev sib koom tes zoo tshaj plaws nrog lub sijhawm ntxiv hnub nyoog.

Cov kev tswj xyuas tshawb nrhiav rau kev tswj xyuas ntxiv rwb kom zoo ib txhis

Thaum pib txhawj xeeb rau kev pom cov teeb meem hauv qhov chaw nres tshaj tawm ua ntej thaum lawv tsim kev nyuaj siab, kev soj ntsuam kev ntxiav ntxiv thiab kev sau cim lub zog tso tseg tau pom cov teeb meem nyob rau sab 300 txog 500 teev ua ntej. Qhov kev laij leej no pab kho kom cov kev sib tshwm tsis txaus siab ntawm peb lub cheeb tsheb los ntawm li cas li cas raws li cov leej twg tau muab tso. Ib co chaw tsim khoom tau pom tias lawv tus nqi kho mob tau hneev mus li 30% tom qab xaiv tau cov duab paub ntau uas paub los ntawm ib xyoo kev siv cov ntaub ntawv. Tom qab ntawd, cov khoom siv feem ntau yuav nyob siab dua li 20% ntau dua, raws li ib tug kev xyaum tshiab tso tseg hais tias. Thiab thaum cov neeg tsim khoom pib siv kev hais tshab txog kev nqus ntawv polymer nyob hauv kev tsim khoom, cov tsistem tau zoo siab rau kev hloov pauv kev ntxig ntxig ntxiv ntxiv, khiav nws hauv 1.5% ntxiv thiab saum qhov kev cai tseem ceeb tshaj plaws.

Kev Txhim Kho Cov Ntaub Ntawv Rau Cov Ntaub Ntawv Muab Sib Txawv

Kawm Qhov Tension thiab Torque Sib Piv Nrog Lub Thickness ntawm Strip thiab Core Diameter

Qhov tension thiab torque settings nyob ntawm qhov zoo siab ntawm cov duab ntoo. Rau cov duab polyamide zoo siab uas sib txawv ntawm ib hlis rau 2.5 mm, peb feem ntau pom tias lawv xav tau li 40% ntau dua torque kom tsis txhob muaj kev slip nyob hauv kev them nyiaj. Tom qab no, thaum ua haujlwm nrog cov ntaub ntawv me dua 0.3 mm thickness, yuav tsum kawm qhov tension saum 12 Newtons per meter yog li tsis muaj teeb meem stretching. Txog kev khiav rau kev khiav uas tuaj yeem sau rau hauv system, cov no feem ntau khiav ntawm core sizes uas mus ntawm 50 mm mus ncig rau 300 mm diameter. Yog tias koj xav paub, cores leej tes tsim nyog khiav nyob rau 15 los ntawm 20 percent thaub dua speed hauv traversal uas pab kawm cov layers zoo li ntawd hauv kev khiav.

Dynamic Infeed Compensation: Cov Ntaub Ntawv Hauv Cheeb Tsheb thiab Kev Pab Zoo (2023 Study)

Qhov chaw siv hu ua kev kho kom raug rau hauv qhov siv tsim khoom yog los thaug tus nruab ntawm kev muab khoom tso rau hauv qhov muab khoom tshav tawm los ntawm 5% thaum muaj kev hlo li cas los ntawm cov khoom tshav tawm. Txog kev txheeb xam uas tau them nyob caug xyoo dhau los nyob rau sab nraud tseem ceeb, kev siv cov kev tshwm sim no tau txo cov khoom tsis zoo los ntawm ib ves (ntawm 22%) thiab pab tso kom tsim khoom yooj yim dua ib ncig li 18% thaum hlo rov qab los ntawm kev hlo kho khoom. Rau cov uas xav paub meej tias nws ua haujlwm li cas nyob rau sab saum npoo, cov scanner infrared feem ntau sau lub siab ntawm cov khoom thiab xa tso cov ntsiab lus rau qhov chaw coj joog txhua 200 milliseconds. Qhov no pab tau rau kev kho kom raug rau lub kaum ntse kaum kom nyob rau hauv 0.03 millimeters. Qhov tshwm sim yog? Lub roj pib tuaj yeem tso kom muaj kev txaus siab hauv kev tso cai, txawm tias kev txwv nyob rau sab saum yog tsis zoo.