Kev tsim cov khoom tso cua thiab tso cua ntau yam no yog qhov kev tsim nyob rau hauv kev tsim kho thiab kev tsim lub tsev ntawm sijhawj no. Cov khoom no yog txaus los pab txhawj kom muaj kev siv cov cua thiab cua ntau yam zoo dua, txo kev tshuav cua thiab cua ntau yam, thiab pab tso cai rau kev nyab xeeb ntawm cov khoom aluminum. Rau cov neeg tsim khoom ntau yam thiab cov neeg xa mus nrhiav khoom, kev xaiv cov khoom siv tsim yog tsis yog qhov xaiv los xaiv xwb—nws yog qhov xaiv uas yuav tsum ua rau ntev. Nyob rau hauv qhov kev tsim no yog qhov single screw extruder. Kev xaiv qhov tseeb yog qhov txaus los pab txhawj kom muaj kev zoo tshwj xeeb, kev tsim ntau yam, thiab kev siv tau zoo. Qhov no yog qhov lus qhia uas qhia cov lus qhia tseem ceeb los ntawm qhov kev xaiv khoom ntawm cov neeg xa mus nrhiav khoom uas xav tau kev tsim khoom zoo thiab ntau yam, tias yuav tsum sib tham nrog cov neeg pab txhawb kom muaj kev pab txhawb ntau yam.
Lub thawv tshuaj ntaus ntawv ib qhov yog lub thawv tshuaj ntaus ntawv uas siv tau zoo heev rau kev tsim cov cuab yeej thermal break strip. Lub hauv paus ntawv yog kom cov khoom sib xyaw (feem ntau yog polyamide (PA66) uas muaj cov ntawv qhia nyias thiab muaj cov ntawv nyias) los ua cov khoom ntaus, thiab ua rau nws muaj cov kab laug uas txaus siab thiab txaus siab rau hauv lub thawv tshuaj ntaus ntawv. Tsis zoo li lwm yam kev tsim, kev tsim cov thermal break strip polyamide uas tau txais lawm yog tseem ceeb rau lub thawv tshuaj ntaus ntawv ib qhov. Vim tias nws muaj kev pab zoo heev rau kev muab qhov pressure thiab qhov cua sov uas txaus siab thiab tuaj yeem suav tau rau qhov kev ua cov kab laug thiab kev sov, uas yog qhov tseem ceeb rau kev txais cov qhov meej thiab cov kev ua haujlwm.
Thaum peb xav txog lub thawv tshuaj ntaus ntawv ib qhov rau kev tsim thermal break strip ntau dua, cov luj qhov kev tswj hwm feem ntau yuav tsum tau txais kev xav txog. Cov luj qhov no yog qhov tseem ceeb rau kev txais cov khoom ntau, kev txaus siab, thiab kev ua haujlwm nrog cov khoom uas muaj kev tswj hwm zoo heev.
Daim ntawv ceeb ntawm lub khaub ncaws yog qhov tseem ceeb uas pab paub yuav muaj kev txhawb nqa li cas. Rau cov neeg xav tau ntau, cov khaub ncaws loj (piv txwv li 60mm, 90mm, lossis nyob rau hauv) yog qhov tseem ceeb. Qhov ntsiab lus uas sib npaug rau qhov no yog qhov kev sib raug zoo ntawm lub khaub ncaws thiab qhov dav (L/D). Qhov L/D loj (tshwj xeeb li 30:1 rau 40:1) pab ua kom muaj qhov chaw ua haujlwm loj dua. Qhov no pab kom cov ntawv ceeb tau thawb zoo dua, kom cov ntawv ceeb thiab cov ntawv ceeb ntawm lub khaub ncaws tau homogenized zoo dua, thiab pab kom cov ntawv ceeb tau txhawb nqa zoo dua, uas pab ua kom cov ntawv ceeb tau txhawb nqa zoo dua thiab muaj qhov zoo dua.
Kev tsim cov ntawv ceeb ntau yuav tsum muaj lub system txhawb nqa zoo. Lub motor thiab qhov kev txhawb nqa yuav tsum muaj ntau heev rau kom ua haujlwm nrog cov ntawv ceeb uas muaj cov ntawv ceeb ntawm lub khaub ncaws thiab tsis tau tawg los sis, thiab tsis pab ua rau lub khaub ncaws tau tawg ntau. Lub system txhawb nqa zoo thiab muaj kev suav nrog zoo pab ua kom lub khaub ncaws tuaj yeem ua haujlwm raws li qhov tseem ceeb, uas yog qhov tseem ceeb rau kom muaj kev txhawb nqa zoo thiab qhov dav ntawm cov ntawv ceeb zoo.
Qhov tshuab thiab qhov kawg yuav tsum muaj qhov chaw ua kom sov ntau yam, thiab yuav tsum muaj qhov chaw sov uas yuav tsum ua kom sov los ntawm lub cev. Qhov kev siv cov cuab yeej tshiab siv cov cuab yeej sov ceramic lossis cov cuab yeej sov aluminum uas tau muab sib sau rau cov cuab yeej ua kom cool nrog hliav lossis dej kom ua tau zoo heev rau kev saib xyuam txog qhov sov. Kev saib xyuam qhov sov raws li qhov tseem ceeb, tshwj xeeb yog rau qhov sov ±1°C, yog qhov tsis tuaj yeem txiav txim rau kev siv cov khoom polyamide-based, vim nws pab tshem tawm qhov sov li cas thiab pab tshem tawm qhov viscosity ntawm cov khoom ua kom txaus.
Kev ua haujlwm ntawm cov extruder single screw tshiab heev yuav tsum nyob rau hauv qhov zoo ntawm cov khoom uas nws siv. Ntawd yog qhov uas kev sib npaug ntawm cov neeg siv cov khoom thiab cov neeg muab cov khoom kom muaj txoj haujlwm tshwj xeeb yog qhov tseem ceeb heev. Cov granules polyamide raws uas tau muab tso cov fibers glass yog qhov tseem ceeb thiab yuav tsum muaj qhov zoo heev thiab tshwj xeeb.
Thaum kawg no, kev kho kom txog rau qhov kev ua haujlwm ntawm qhov ntaub ntawv yuav tsum tau siv lub tshuab tso cua tib lub (single screw extruder), tab sis qhov kev ua haujlwm kab laj uas taug ntxiv rau qhov kev ua haujlwm no yog zoo tshaj plaws los siv lub tshuab tso cua ob lub (twin screw extruder). Lub tshuab tso cua ob lub uas muaj kev ua haujlwm tshwj xeeb yog zoo heev rau kev npaj thiab kev tso cua cov ntawv qias (glass fibers) raws li qhov tseem ceeb rau hauv qhov ntaub ntawv polymer. Cov ntawv qias uas sib txuas rau ib leeg (intermeshing screws) tsim qhov kev tso cua thiab kev npaj zoo heev uas tuaj yeem faib cov ntawv qias uas nyob rau hauv cov kab laj (fiber bundles) thiab tsim qhov kev tso cua tshwj xeeb rau hauv cov ntaub ntawv tshuab (pellet). Qhov no pab ua cov ntaub ntawv tshuab (compound granules) muaj kev ua haujlwm zoo tshaj plaws, muaj kev nyab xeeb rau qhov cua (thermal stability), thiab muaj kev ua haujlwm zoo rau kev tshuab tso cua (processability). Thaum koj xa mus nrhiav ntaub ntawv los ntawm tus neeg siv ntaub ntawv uas paub zoo rau ob qhov kev ua haujlwm (compounding) los ntawm lub tshuab tso cua ob lub thiab kev tshuab tso cua qhov ntaub ntawv (profile extrusion) los ntawm lub tshuab tso cua tib lub, koj yuav tau qhov kev nyab xeeb zoo tshaj plaws ntawm qhov ntaub ntawv mus rau qhov khoom siv.
Kuam txawj ntse noj qab tshuab yog qhov kev ua haujlwm uas tsis sib xws. Rau cov neeg tsim ntau dua, kev sib tham nrog tus neeg muab khoom tuaj yeem muab cov khoom siv rau polyamide thermal break strips yuav pab txhawj xyuam kev xa khoom. Cov kev pab no yog kev pab tshwj xeeb rau txhua qhov uas tswv yim.
Qhov kev sib tham tshwj xeeb tsis yog tsuas muab cov khoom siv single screw extruder, tab sis muab txhua qhov kev tsim khoom. Ntawd muab cov khoom siv compound uas muaj kev ua haujlwm siab (tsim los ntawm kev sib tham twin screw compounding uas muaj kev ua haujlwm zoo), cov khoom siv extrusion dies uas muaj kev ua haujlwm zoo thiab tau muab tshem rau koj cov khoom siv, cov khoom siv hloov txias thiab calibration, cov khoom siv haul-offs, thiab cov khoom siv cut. Qhov kev sib tham no pab tshem txhua qhov kev sib xws ntawm txhua qhov khoom siv.
Tsis yog tso cai rau cov khoom siv xwb, tabim tias kev txhawb nqa ntawm kev tsim kho cov technology kuj muaj qhov txaus siab. Cov kev pab kuj muaj kev qhia kom ntau dua rau cov kev sib npaug, cov qhia txog kev xaum thiab kev tsim kho cov kab hluav taws, kev pab xyuam xim cov teeb meem, thiab kev pab tshem tawm ntxiv rau kev ua haujlwm thiab qhov zoo. Qhov paub ntawm kev ua haujlwm no, uas feeb li tau txais los ntawm kev ua haujlwm ntau xyoo rau kev saib xyuam thiab kev pab ntau yam, yuav ua rau koj cov haujlwm tau zoo dua.
Thiab koj tuaj rau kev xaum, siv qhov kev xaum no rau kev txheeb xyuam cov neeg siv khoom rau cov khoom siv single screw extruder, tias yuav tsum nyob rau hauv cov neeg siv khoom uas muaj kev pab rau cov lus pab.
Txheeb xyuam cov neeg siv khoom rau cov kev paub ntawm cov khoom siv rau thermal break strips. Puas lawv paub cov lus qhia ntawm glass-filled polyamide? Puas lawv tuaj yeem xaum thiab pab xaum cov khoom siv zoo tshaj plaws? Cov kev paub ntawm lawv rau kev tsim kho cov twin screw compounding yog ib qho tshaj plaws uas qhia tias lawv paub zoo rau cov technology no.
Tshawb xyuas cov kev pab tau ntawm lawv los txhawb cov cuab yeej uas muaj kev sib npaug rau lub tshuab tsim. Puas yog lawv cov cuab yeej txhawb (extruder), cov cuab yeej tshem (die), thiab cov cuab yeej hauv qab (downstream equipment) sib txuas raws li qhov tseem ceeb? Thov lawv muab cov luj qhia (case studies) lossis cov luj qhia (references) uas qhia tias lawv tau ua tau zoo rau kev tsim cov tshuab tsim kom pheej yig thiab muaj qhov ntau tshaj plaws rau cov tshuab thermal break strips.
Zoo siab tias lawv muaj kev txhawb tom qab kawm (after sales service) zoo, muaj cov khoom siv txog (spare parts) nyob rau hauv qhov sib txuas, thiab muaj kev kawm rau cov neeg siv thiab cov neeg suav (operator and maintenance training) kom meej. Qhov tseem ceeb ntawm kev tsim cov khoom ntawm koj yog nyob rau hauv cov kev txhawb no.
Cov neeg pab uas nyob rau hauv kev kawm thiab kev pab (R&D) yuav tuaj yeem yog cov neeg pab tseem ceeb, pab koj los txhawb cov khoom tshiab lossis cov kev xav tau ntawm lub siab nyob rau hauv tshav tom ntej.
Los ntawd, xaiv lub tsheb tso cua tshuab ncaj qha rau kev tsim cov cuab yeej thermal break strip tseem ceeb yog qhov txiav txim siab uas muaj ntau yam khoom sib txawv thiab tsis haum rau qhov kev xaiv lub tsheb tso cua tshuab xwb. Ntawd yog qhov xaiv lub tsheb tso cua tshuab thiab lub tsheb tso cua tshuab uas pab koj. Yog tias koj nyob rau hauv qhov kev xaiv cov lus qhia txog kev ua haujlwm thiab kev paub tias cov lus qhia txog kev ua haujlwm ntawm lub tsheb tso cua tshuab ob lub cua tshuab yog qhov tseem ceeb rau kev tsim cov khoom zoo, thiab koj sib daws nrog lub tsheb tso cua tshuab uas muaj kev pab txhua yam, ces cov neeg xaiv khoom yuav tuaj yeem muaj lub tsheb tso cua tshuab uas muaj kev zoo thiab muaj kev tswj hwm zoo rau kev tsim khoom. Qhov kev xaiv no yuav pab koj tsis yog tsuas yog tau txais cov khoom uas koj xav tau xwb, tab sis kuj muaj kev tswj hwm zoo thiab kev tswj hwm zoo rau kev ciaj ciaj hauv tsev tsim khoom uas muaj kev sib tw ntau.
Xov xwm kub